Foam Cushion Carpet

Generally speaking, foam cushion comes in three recognized, clearly different varieties:

Prime polyurethane foam is a firmer version of the same cushioning used in upholstered furniture, mattresses, and automobile seats. Two liquid ingredients are combined to form a large mass of foam, which is then sliced into sheets for use as carpet cushion.

Bonded polyurethane foam (sometimes called rebond) is quite unique. You cannot mistake it when you see it, because it is formed by combining chopped and shredded pieces of foam, in different sizes and usually different colors, into one solid piece. It frequently has a surface net for ease of installation and improved performance.

Bonded foam is one of the most amazing recycling projects of all time. Nearly all the scrap foam in the U.S., and some from other countries as well, is utilized to make bonded cushion. This recycles waste, which would otherwise be thrown out, and it eases the strain on our landfills. Moreover, bonded foam is itself recyclable.

Froth polyurethane foam is made with carpet backing machinery. Liquid ingredients are applied, either directly to the backs of some carpet styles, or to a non-woven material (for making separate cushion). They react and form a thin, dense foam which is particularly useful in commercial applications with wide expanses of carpet.